How to get power to the roof rack for work lights (or any other reason) 10-06-2011, 04:33 PM . While mounting a light bar on the bullbar is often easiest, the roof mounted option is far more popular freeing up space on the bullbar for traditional driving lights. Offer assembled bracket to appropriate plank, lining up channel nut, and slide forward and finger tighten. If you’re dying to install your new LED light bar but aren’t sure how, we can walk you through the process. Apply pressure to the bracket arm pushing down on the top plate. LED light bars can be used for heaps of purposes. This pre-loads the bracket with tension which in turn eliminates any prospect for vibration on installed. As the name suggests this type of roof rack clamps to the car door jambs (the door jamb is the part of the roof you can see when you open the door - … Measure length and height of lightbar to determine approximate plank and position the light will be mounted (forward mount or under mount) (Forward mount bracket). Save some time and read this quick guide of how to install a light bar. Plug the wiring harnesses into the lights. - Before fitting stainless steel hardware, we recommend applying a small amount of anti-seize to the threads of any mounting bolts. STEDI Copper Head, How to run the wiring for roof mounted LED Light bars, Light bar wind noise, and how to prevent it, ARB Deluxe LED Fog Light Installation & Wiring Instructions. Feed the wires through a hole in the rear door behind the spare tyre. FORWARD MOUNT BRACKET2a. For installation of this LED light bar onto the Front Runner roof rack system, you may need to purchase a pair of M8 bolts and nylon nuts. 28th October 2010, 01:29 AM #5. Pencil beams and spotlights are useless on bush tracks at night (you can't use roof mounted lights on the road in NSW) so a light bar allows you to light the track close to the car and each side so you can navigate at low speeds. Once lightbar is wired up, head out to your favourite dark location and aim the lightbar and torque down tightly. 25 Test fit, check measurements again and take your time. 2. See the Rack LED Light Bar Wiring Install DIY Writeup inside. Push them into the rain gutter using a screen tool and run them under the wiper molding at the base of the windshield into the engine bay. (note: If installing with extension plate to new 52100 platforms, refer instruction 4a). Alternatively, position channel nut into the ‘C’ channel of the platform and place bracket over this and affix with the M8 button head, spring, and flat washer. Simply assemble the mounts, position them to line up with the holes in the bullbar, and fasten the nylon nut underneath. To find out more including how to change your settings, please see our. *Important information* - Click here to read more about our How-To terms and conditions. Wiring can easily be hidden away neatly by going through the vehicle grill. See FIG 25. Using only one or two bolts will result in excess vibration of the lamp and ultimately result in bracket failure. How to install Switch Fascia to suit Toyota Landcruiser 70 Series, Fitting Instructions for VW Amarok LED License Plate upgrade, How to adjust H4 LED headlight conversion upgrades. ARB Bar, 36" LED light bar, cargo barrier, dual batteries. As with any DIY project, always measure twice and cut once. Click here to read more about our How-To terms and conditions. Our website uses cookies to improve your experience. With the help of a friend, offer light bar to bracket and use the hardware supplied with the light bar to fasten into the Roof rack bracket. 23 FIG. 2. 1. Each roof rack light is different, so installation could be according to each type. Ensure that your light bar has enough room to be adjusted up and down before committing to your installation. May 14, 2014 at 3:42 PM #1 #1. Simply assemble the mounts, position them to line up with the holes in … I mount my 42" light bar on a roof rack and first time I turned it on I noticed the bonnet issue and just moved it back about a foot to solve the issue. SCA Driving Light Bar - LED, 126W, 19.8 inch. DIY installation of the Thule Traverse Roof-rack Foot Pack roof rack system on my Ram 2500 truck. If using forward mount plates, assemble included M8x18mm button head bolt through side plate into the main bracket and affix flat washer and nylock nut on the back and tighten to sufficient torque. This stabiliser bracket is designed to help carry the weight whilst using the extension plate. With the right tools and supplies, installation is painless. For installation of the older style 4 & 5 plank brackets, we have kept them below for reference. Loosen the adjustment screws and tilt the bar up or down until the optimum spread is achieved – then tighten the screws back up. A minimum height of 90mm will be required to do this. All roof storage setups start with a set of roof bars. Post Reply. Installing Roof Racks, Accessories & Cage Storage solutions for every occasion. Packing your four wheel drive for an epic adventure doesn’t have to be limited to your cargo area, or mean you have to tow a trailer. Carefully align the two brackets and light bar to sit symmetrically on the roof rack and tighten. - All three M10 bolts must be used to mount the base of the U Bracket to your vehicle. This video details how to wire your roof top tent, roof rack mounted solar panels, spotlights, or other roof mounted accessories. See below. Oskie_78 [OP] Everything's BIGGER in TX! 5. Alternatively, position channel nut into the ‘C’ channel of the platform and place bracket over this and affix with the M8 button head, spring, and flat washer. I decided to fit one of our 18W LED work lights to the rear of the roof rack to aid in setting up camp etc at night and as always I try not to drill holes in the body by using existing holes. LOOSELY Install a Allen Bolt into each Nutsert in the Roof Rack just to hold the Light Bar in place for now. 6. Then unclip the inside visor clip from the roof after removing the screw. Slide this along until it reaches the side bracket and sandwich with the other two plates. Your browser's Javascript functionality is turned off. Moving forward, to remove any confusion between the 4/5 plank, new/old style, and which one is required for your vehicle/rack set up, we have redesigned our bracket to be suitable to all straight out of the box. Set out all components and familiarise yourself with contents. 2a. 3. Here are some great tips for installing a light bar on your JL Wrangler – focusing on hiding the wire when routing from the roof into the cab. Cheers, Sally _____ SOLD 2009 NT PAJERO PLATINUM & 2015 JEEP GRAND CHEROKEE. If installing bracket to new 52100 Rhino platform with extension plate, offer lightbar to brackets and align the rough final position and loosely tighten bracket down to the rack. If fitting to the original Rhino platform, with the help of a friend, offer lightbar to bracket and use the hardware supplied with the lightbar to fasten into the Roof rack bracket. Check the brackets adjustments after screwing. With your new light bar installed, you’ll turn night into daylight and wonder how you ever survived without one! LED lights interior/ backup/tag installed 8 Gang Switch Panel - Auxbeam/Amazon Hella 500ff or hella 500ff black magics? 4a. 4. RUNVA XP11 11,000lb Winch in MM ALLOY Bar, 2.75" S/S exhaust, ARB Air Locker, BLACK WIDOW Drawer Sys, … (Refer to Roof Light Bar wiring instructions for methods of installation). Apply pressure to the bracket arm pushing down on the top plate. See FIG 23 & 24. Where bolt on roof rack mounts are not an option, a little ingenuity and a few extra tools may be required. 3. Insert the bolt into channel nut whilst still applying pressure to bracket arm. pop out caps with flat head screw driver and then unscrew the 2 phillips head screws Step 2: remove the sun visors from both sides. 3. Here’s another example on another vehicle of how to properly mount an LED Light bar on the roof of your truck: XPI light bar has two sets of holes on each side that both bolt on the mounting feet. There are two ways to mount this bracket to suit the curved light. With their slim profile and numerous size options, light bars can be mounted just about anywhere. We turned to Pro-Line Racing for their scale and detail accessories and decided to install their Light Bar along with their Roof Rack. Insert the bolt into channel nut whilst still applying pressure to bracket arm. You'd think someone would be jumping up and down about them by now! Discussion in 'Lighting' started by Oskie_78, May 14, 2014. 6. Warren 2003 D2a Update TD5 Auto. We wired the 40″ KC HILITES FLEX Array to our Switch Pro 9100 and mounted it to our Stellar Built roof rack. The channel opening can be found in the centre of the front extrusion. Once the light bar is wired up, head out to you favourite dark location and aim the light bar and torque down tightly. We choose the Nilight 52″ 300W spot and flood combination LED light bar because it has both spot and flood lenses in one bar, was affordable, and had decent reviews on Amazon. Good to know: Our main mounting arms of our Rhino bracket has intentionally been designed to be 1mm undersized. We’ve put together several sets of instructions for how to install a light bar. Bull bars often have mounting holes for driving lights incorporated in their design, and many light bars have adjustable mounting points as is the case with the curved light bar from Ridge Ryder. Once it is installed in the correct position, tighten everything down, and offer lightbar to bracket and fasten. i'm getting ready to install an LED light bar on the roof of my 80 i dont have a rack on the roof so i cant bolt it to that, it will be bolted directly to the car my question is how to make a water tight passage for the wires to go down into the cab? (Refer to Roof Light Bar wiring instructions for methods of installation). KC HILITES FLEX Array Light Bar Install 5th Gen 4Runner. Measure length and height of lightbar to determine approximate plank and position the light will be mounted (forward mount or under mount). With the vehicle pointed straight ahead, have an assistant operate the light bar, while keeping an eye out for other vehicles. Platinum edition. Offer assembled bracket to appropriate plank, lining up channel nut, and slide forward and finger tighten. Wiring can be run down the window rubber channel, or if your vehicle is equipped with one, follow the snorkel down the guard. This will be a similar step by step installation for you if you are running a sPOD or another aftermarket switch panel. 3. STEP 17. Insert channel nut & loosely fit the light bar to the bracket arm. 1. Type-X Sport - Can I change the Orange Ring? FIG. With lights placed on the roof of the vehicle coming as the best option in-car lighting gear, it is fitting to discuss how it can be installed on your roof. If using forward mount plates, assemble included M8x18mm button head bolt through side plate into the main bracket and affix flat washer and nylock nut on the back and tighten to sufficient torque. Down the snorkel. Post Views: 832. Plug the Light Bar into the wire harness and push excess wire back into Light Bar. 5. Interesting how many vehicles have LED light bars on the roof racks in the various magazines, esp 4X4 Action! You could always make a light bar to mount off the spare tyre carrier. Lock it with screws. Interior LED lights - color temp preference? Lock The Mounting Brackets And Light Bar To The Roof Place the mounting brackets onto the roof and insert it into the drilled holes. 24 FIG. 2. This is because the provided mounting bolts from Extreme LED are too small for the M8 sized Front Runner slat/rail channels. Note: In order to mount a Curved series ST2K bar, you will only be able to mount it underneath the rack. You can use the smaller ones as LED camping lights, for instance – mounting one or two of the 6inch LED light bar to the side of your roof rack and running off a separate switch. 1. Assemble one M8x20mm, spring, and flat washer through a slotted hole in the top plate and rubber dampener and loosely attach rectangle channel nut (a couple of threads will be sufficient). These instructions include options for installations with or without a wire harness and for connecting to existing LED lights. When darkness falls on the open road, or a night-time drive though the bush is in order; LED light bars open up a whole new world of night vision. … The cabling is run along the length of the roof attached to the roof rack or rail, and in the case of a ute, will generally loop across to either the sports bar or headboard of the tray itself and head down to the chassis rail then off to the engine bay. Before considering any of these mounting options, make certain to check up on the relevant local laws governing the placement of auxiliary lighting on your vehicle. How to mount accessories to the side of a roof rack - YouTube Joined: Feb 10, 2010 Member: #31131 … A full plug and play wiring harness to power your light bar is available at Supercheap Auto. Most manufacturers include installation guides to help put it up. Assemble one M8x20mm, spring, and flat washer through a slotted hole in the top plate and loosely attach rectangle channel nut (a couple of threads will be sufficient). Zip tie them to the crossbars of your roof rack, bringing one of the 12ga wires (+ or -) to the driver side of the windshield and the other to the passenger side. Insert channel nut & loosely fit the light bar to the bracket arm. Slide the left side Light Bar End Mount on to the end of the Light Bar. A minimum height of 90mm will be required to do this. To aim the spread of light for best performance, locate a quiet stretch of road at night with no traffic. 2. Please turn it on so that you can experience the full capabilities of this site. Would give the same effect as having them on the roof rack and no issues if you want to remove the rack. When having the roof rack installed we added a front 3″ slat cross member so that we could mount a light bar, it was a $65 addition. Carefully align the two brackets and lightbar to sit symmetrically on the roof rack and tighten. Assemble stabiliser bracket with M8x20mm bolt, spring, and flat washer and offer to the underside of the front of the rack. Bull bars often have mounting holes for driving lights incorporated in their design, and many light bars have adjustable mounting points as is the case with the curved light bar from Ridge Ryder. JLwranglerforums . 4. Getting the light bar up and away from the roof allows the light bar to not be blocked by the roof skin right in front of it. And check out the extensive list of JL writeups / DIYs in the forums. The easiest position to mount your light bar is front and centre of the vehicle, on the bullbar if equipped. Unscrew the 2 phillips screws on the door window side of sunvisor and the 1 phillips screw on the inside of the visor. 3. That’s only if you don’t have any extra laying around from other Front Runner accessories. Mounting a LED bar on OEM roof rack. Here's a guide to installing one on your vehicle. Some roof rack manufacturers may have optional light bar mounting brackets like this ROLA titan roof tray which makes installation as simple as spinning a few spanners. Note: In order to mount a Curved series ST2K bar, you will only be able to mount it underneath the rack. A small amount of pressure will need to be applied to push the bracket down on the upper plank to then secure the channel nut. Roof bars for cars without rails or fix points: If your car doesn't have any of the features mentioned above then it will need a 'Door Jamb' type of roof rack. With the range of roof storage solutions at Supercheap Auto, you can create a setup which suits your needs. There are two ways to … Set out all components and familiarise yourself with contents. Once all the hardware fitting has been completed, check out our Roof Wiring guide. 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